Radiant BH30DL Manuel de service

WARNINGFOR YOUR SAFETYIf you smell gas: 1. Open windows. 2. DO NOT try to light any appliance. 3. DO NOT use electrical switches. 4. DO NOT us

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL4 of 75SECTION 2: INSTALLER RESPONSIBILITY• To install the heater, as well as the gas and electri

SECTION 3: CLEARANCES TO COMBUSTIBLES5 of 75SECTION 3: CLEARANCES TO COMBUSTIBLES3.1 Required Clearances to CombustiblesClearances are the required di

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL6 of 753.2 Clearance Data - Linear and Double LinearNOTE: 1. All dimensions are from the surface

SECTION 3: CLEARANCES TO COMBUSTIBLES7 of 75NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.2. Clear

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL8 of 753.3 Clearance Data -U TubeNOTE: 1. All dimensions are from the surfaces of all tubes, cou

SECTION 3: CLEARANCES TO COMBUSTIBLES9 of 75NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.2. Clear

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL10 of 75SECTION 4: MAJOR COMPONENT DESCRIPTIONSBurner (shown with Tube Gasket)Must be installed w

SECTION 5: GENERAL SUSPENSION DETAILS11 of 75SECTION 5: GENERAL SUSPENSION DETAILSTo ensure your safety, and comply with the terms of the warranty, al

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL12 of 75Figure 18: Critical Hanger PlacementFor suspension angles other than shown, additional ch

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION13 of 75SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATIONThe figures in this section

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL14 of 75Figure 19: Linear General Assembly OverviewFan TubeReflectorReflector End CapReflector Su

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION15 of 75Figure 20: Linear Layout OverviewModelBH15ST BH20ST BH25ST/EF BH30ST/EF BH35ST/EF BH4

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL16 of 756.2 Double Linear Standard Parts List* PVC coating must be removed prior to installation.

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION17 of 75Figure 21: Double Linear General Assembly Overview

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL18 of 75Figure 22: Double Linear Layout OverviewModelBH30DL BH40DL BH50DL/EF BH60DL/EF BH70DL/EFR

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION19 of 75Step 6.3 Burner Tube InstallationStep 6.4 Coupling and Tube AssemblyBow ShackleBurner

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL20 of 75Step 6.4.1 Coupling and Tube Assembly (Continued)Step 6.4.2 Coupling and Tube Assembly (C

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION21 of 75Step 6.5 Tube Clamp Package InstallationDescription Part NumberTube Clamp Package0131

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL22 of 75Step 6.6 Reflector InstallationWARNINGFire HazardSupport reflector with reflector hanger

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION23 of 75Step 6.6.1 Reflector, U-Clip and Reflector Support InstallationThe pictorial drawings

TABLE OF CONTENTSSECTION 1: Heater Safety ...21.1 Manpower Requirements ...2

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL24 of 75Step 6.7 Double Linear Tee Installation (for double linear heaters only)TeeCouplingCoupli

SECTION 7: U-TUBE HEATER INSTALLATION25 of 75SECTION 7: U-TUBE HEATER INSTALLATIONThe figures in this section provide a general overview of component

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL26 of 75*PVC coating must be removed prior to installation.**Some models may receive S-hooks (P/N

SECTION 7: U-TUBE HEATER INSTALLATION27 of 75Figure 23: U-Tube Assembly Overviewmm200

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL28 of 75Figure 24: U-Tube Layout OverviewModelBH15UT BH20UT BH25UT/EF BH30UT/EF BH35UT/EF BH40UT/

SECTION 7: U-TUBE HEATER INSTALLATION29 of 75Step 7.2 U-Tube Hanger PlacementStep 7.3 Burner Tube and Fan Tube Installation2290 mm ± 250 mmSee Assemb

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL30 of 75Step 7.3.1 Tube Clamp Package InstallationStep 7.4 U-Tube Support Bracket Assembly Instal

SECTION 7: U-TUBE HEATER INSTALLATION31 of 75Step 7.5 Coupling and Tube AssemblyStep 7.5.1 Coupling and Tube Assembly (Continued)TubeTubeOrient coupli

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL32 of 75Step 7.6 Tube InstallationStep 7.7 U-Tube InstallationTubeCouplingWeld SpotCouplingU-tube

SECTION 7: U-TUBE HEATER INSTALLATION33 of 75Step 7.8 Reflector InstallationWARNINGFire HazardSupport reflector with reflector hanger and support stra

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL34 of 75Step 7.8.1 Reflector, U-Clip and Reflector Support InstallationThe pictorial drawings of

SECTION 8: MULTIBURNER CONFIGURATION & INSTALLATION35 of 75SECTION 8: MULTIBURNER CONFIGURATION & INSTALLATION8.1 Initial AssemblySee Page 13,

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL36 of 75Figure 26: Typical Manifold Layout (Linear and U-Tube Configuration)Typical FanArrangemen

SECTION 9: BURNER & FAN INSTALLATION37 of 75SECTION 9: BURNER & FAN INSTALLATIONStep 9.1 Burner InstallationStep 9.2 Fan AssemblyLockWasherGas

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL38 of 759.3 Linear & U-Tube Fan InstallationStep 9.4 Double Linear Fan InstallationFan TubeFa

SECTION 9: BURNER & FAN INSTALLATION39 of 75Step 9.4.1 Double Linear Fan Installation (Continued)Step 9.5 Multiburner 83 BWLG / 90 BWTL Fan Assemb

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL40 of 75Step 9.6 Condensate Drain AssemblyTeeCondensate CapWall1" BSP threaded hole.Use 1&qu

SECTION 10: OPTIONAL HEATER ACCESSORIES41 of 75SECTION 10: OPTIONAL HEATER ACCESSORIESWARNINGCut/Pinch HazardWear protective gear during installation,

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL42 of 7510.1 Reflector Side Extension InstallationStep 10.1.1 Bracket InstallationStep 10.1.2 Sid

SECTION 10: OPTIONAL HEATER ACCESSORIES43 of 7510.2 U-Tube Cover InstallationThe package contains two reflector joint pieces (P/N 02750901), one 2439

TABLE OF FIGURESFigure 1: Side and Back Panel Label Placement ...2Figure 2: Top Panel Label Placement ...3Figure 3:

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL44 of 7510.3 Decorative Grille InstallationStep 10.3.1 Grille InstallationStep 10.3.2 Frame Shiel

SECTION 10: OPTIONAL HEATER ACCESSORIES45 of 7510.4 Protective Grille InstallationStep 10.4.1 Silicone Cap InstallationStep 10.4.2 Grille End Cap Inst

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL46 of 7510.5 Sports Hall Guard InstallationStep 10.5.1 Grille InstallationStep 10.5.2 Fastener In

SECTION 10: OPTIONAL HEATER ACCESSORIES47 of 7510.6 Undershield Installation10.6.1 Hanger Installation10.6.2 Undershield Installation10.6.3 Adjust Und

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL48 of 7510.7 Wall MountingInstall wall mounting brackets at the height shown in the layout drawin

SECTION 10: OPTIONAL HEATER ACCESSORIES49 of 75Figure 28: U-Tube (Angle Mounted)Figure 29: Linear

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL50 of 75SECTION 11: VENTING11.1 General Venting RequirementsFlue materials are not included with

SECTION 11: VENTING51 of 75Figure 30: Individual Flue Connection DetailFigure 31: Flue Connection Dimensions11.3 Outside Combustion Air SupplyWhere ne

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL52 of 75Figure 32: Fresh Air Intake SpigotFigure 33: Air Supply with Flue Configurations11.4 Comm

SECTION 12: GAS PIPING53 of 75SECTION 12: GAS PIPINGIt is important that the gas supply pipe and electrical connections do not support any of the heat

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL54 of 75Figure 34: Gas Connection with Stainless Steel Flex ConnectorINCORRECT POSITIONS (WRONG I

SECTION 13: WIRING55 of 75SECTION 13: WIRINGConnect to the electrical supply using a 3 pin plug via a locally mounted double pole fused switch having

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL56 of 7513.3 Typical External Wiring Diagram (Double Linear Option 2)13.4 Typical External Wiring

SECTION 13: WIRING57 of 7513.5 Internal Wiring Diagram

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL58 of 75SECTION 14: OPERATIONFigure 35: Sequence of Operation ChartNOTE: If the heater operates f

SECTION 14: OPERATION59 of 7514.1.1 Heater Lockout Indicator by ConnectorA 230 V signal is provided which enables the ROBERTS GORDON® controller, BMS

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL60 of 75the attention of the user or purchaser; instruct them in the safe operation of the heater

SECTION 15: SERVICING INSTRUCTIONS61 of 75SECTION 15: SERVICING INSTRUCTIONSIMPORTANT: Never use the heater as a support for ladders or other access e

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL62 of 7515.2.4 Automatic Flame Control UnitRemove black ignition lead. Withdraw the connectors. R

SECTION 15: SERVICING INSTRUCTIONS63 of 75Tubes Make sure there are no cracks.Make sure tubes are connected and suspended securely. See Page 11, Secti

1 of 75Product ApprovalROBERTS GORDON® appliances have been tested and CE certified as complying with the essential requirements of the Gas Appliance

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL64 of 75SECTION 16: TROUBLESHOOTINGDANGERElectrical Shock HazardDisconnect electric before servic

SECTION 16: TROUBLESHOOTING65 of 7516.1 Troubleshooting Flow Chart (Linear, Double Linear and U-Tube)NoNo NoNoYesNo YesYesNoNoNoNoNoYesNoNoYesYesYesYe

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL66 of 75Troubleshooting Flow Chart (Linear, Double Linear and U-Tube)

SECTION 16: TROUBLESHOOTING67 of 7516.2 Troubleshooting Flow Chart (Multiburner)

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL68 of 75Troubleshooting Flow Chart (Multiburner)

SECTION 16: TROUBLESHOOTING69 of 7516.3 Manifold Gas Pressure Setting01234561234560123456123456ManometerGovernor Adjustment Screw (behind cover)Govern

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL70 of 75SECTION 17: REPLACEMENT PARTSCarbon Monoxide HazardWARNINGUse only genuine ROBERTS GORDON

SECTION 17: REPLACEMENT PARTS71 of 75Notes:ACDEFGHIJKLMNOQItem Description Part Number Item Description Part NumberA Automatic Control Unit 90438702 O

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL72 of 75SECTION 18: SPECIFICATIONS18.1 Material Specifications18.1.1 Combustion and Tubes100 mm d

SECTION 18: SPECIFICATIONS73 of 75* Only available in Multiburner. 18.7 Linear HeaterBH15STBH20STBH25STBH25ST/EFBH30STBH30ST/EFBH35STBH35ST/EFBH40STBH

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL2 of 75SECTION 1: HEATER SAFETYYo ur Safety is Important to Us!This symbol is used throughout the

BLACKHEAT® INSTALLATION OPERATION AND SERVICE MANUAL74 of 7518.10 Burner SpecificationsFigure 37: Linear and U-Tube Specifications*Only available in

SECTION 18: SPECIFICATIONS75 of 75**Based on Gross Caloric Value.18.10.2 EF Burner SpecificationsBH25/EF BH30/EF BH35/EF BH40/EF BH45/EF BH50/EFBurner

SECTION 1: HEATER SAFETY3 of 75Figure 2: Top Panel Label PlacementDescription Part NumberGas Connection Label 91018126Internal Wiring Label 91031401